How to Replace a Dirt Bike Muffler

A muffler is a metal cylinder at the tail end of a dirt bike's exhaust system, and is in place to reduce exhaust noise. One type of muffler, most often used on dirt bikes, is filled with fiberglass sound-deadening material surrounding a metal core with holes in it. The other type of muffler is filled with a baffle. A baffle is a metal cylinder that looks like a honeycomb with holes in it. The exhaust is pushed through the baffle channels, which breaks up the exhaust pulse reducing the noise.

Instructions

Things You'll Need:

  • Replacement muffler
  • Replacement headpipe to muffler seal
  • Metric socket set

    Remove the Muffler

  1. Step 1

    Take off the dirt-bike seat using the appropriate sized socket to remove the two bolts that hold it in place.

  2. Step 2

    For ease of access to the muffler, take off the right-side number plate using the appropriate sized socket. There are two bolts to remove.

  3. Step 3

    Loosen the bolt that attaches the muffler pipe to the dirt-bike frame.

  4. Step 4

    Tug firmly on the muffler to pull off the pipe. It connects to the exhaust pipe simply by slipping on.

    Replace the Muffler

  5. Step 1

    It is sometimes necessary to replace the headpipe-to-muffler seal that fits between the muffler pipe and exhaust system pipe. Fit the replacement muffler and seal firmly into place.

  6. Step 2

    Tighten the bolt that attaches the muffler pipe to the frame. This is the muffler clamp, and it also holds the seal in place.

  7. Step 3

    For ease of access to the muffler, take off the right-side number plate. There are two bolts to remove.

  8. Step 4

    Reattach the right-side number plate with its two bolts.

  9. Step 5

    Reattach the seat by with its two bolts.

 

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