How to Replace a Dirt Bike Muffler
A muffler is a metal cylinder at the tail end of a dirt bike's exhaust system, and is in place to reduce exhaust noise. One type of muffler, most often used on dirt bikes, is filled with fiberglass sound-deadening material surrounding a metal core with holes in it. The other type of muffler is filled with a baffle. A baffle is a metal cylinder that looks like a honeycomb with holes in it. The exhaust is pushed through the baffle channels, which breaks up the exhaust pulse reducing the noise.
Things You'll Need:
- Replacement muffler
- Replacement headpipe to muffler seal
- Metric socket set
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Step 1
Take off the dirt-bike seat using the appropriate sized socket to remove the two bolts that hold it in place.
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Step 2
For ease of access to the muffler, take off the right-side number plate using the appropriate sized socket. There are two bolts to remove.
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Step 3
Loosen the bolt that attaches the muffler pipe to the dirt-bike frame.
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Step 4
Tug firmly on the muffler to pull off the pipe. It connects to the exhaust pipe simply by slipping on.
Replace the Muffler
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Step 1
It is sometimes necessary to replace the headpipe-to-muffler seal that fits between the muffler pipe and exhaust system pipe. Fit the replacement muffler and seal firmly into place.
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Step 2
Tighten the bolt that attaches the muffler pipe to the frame. This is the muffler clamp, and it also holds the seal in place.
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Step 3
For ease of access to the muffler, take off the right-side number plate. There are two bolts to remove.
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Step 4
Reattach the right-side number plate with its two bolts.
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Step 5
Reattach the seat by with its two bolts.
Remove the Muffler

